THE PUMP AND MOTION SYSTEM MUST WORK TOGETHER TO DELIVER PREMIUM CUT QUALITY
Often when Water Jet Cutting Machine operators experience variation in cut quality, they look to the motion system to identify the root cause of the problem. While this might be a good place to start, the caution is it can lead to mis-diagnosing the issue as nozzle or orifice wear, garnet quality, water pressure or cut speeds.
HYDRAULIC SPIKES ARE THE ENEMY OF CUT QUALITY AND PUMP LIFE
When the Intensifier changes direction (cycles) during operation, the hydraulic system pressure and flow momentarily fluctuate due to the change in direction. This shift causes spikes in the hydraulic system, which in turn, delivers a spike through the High Pressure water system. If the Hydraulic pressure spikes are not properly dampened, the resultant pulse in the HP waterjet stream can be delivered to the cutting head and cause striations in the material being cut. Over time, these spikes will fatigue pump components prematurely and reduce pump life. Two features in a Jet Edge pump work together to regulate the spike.
ATTENUATOR
The Attenuator acts as a storage/buffering water receptacle providing smooth continuous water pressure to your cutting or cleaning device. It smooths out pulses and protects the HP water components from pressure spikes that occur while cycling your Ultra High Pressure Intensifier Pump. Jet Edge utilizes a large 2-quart (1.9 Liter) Attenuator on pumps more than 50Hp and a 1-quart (.95 Liter) Attenuator for 50Hp and smaller pumps, that directly seals the Head to the Body and eliminates the Seal wear component thus extending the service life of the Attenuator.
HYDRAULIC ACCUMULATOR
An HP Attenuator (see above) provides the minimal buffering required to reduce the level of the HP water spikes and most pump manufacturers stop at that. However, Jet Edge does not believe that is enough and incorporates a Hydraulic Accumulator into the hydraulic system to further reduce spikes in both the hydraulic system and HP water system. The Accumulator’s bladder is pressurized with nitrogen and smooths out pulses that occur while cycling your Ultra High Pressure Intensifier Pump. This additional buffering protects the hydraulic components from pressure spikes that lead to component fatigue and premature hose failure thereby maintaining cut quality and reducing maintenance costs.
THE ADVANTAGES OF DUAL BUFFERING
Jet Edge is committed to optimizing your system performance and reducing your maintenance costs. Chances are pretty high, that if you are not using a Jet Edge Pump you do not have the dual safeguards against hydraulic pressure spikes.
LEARN MORE:
See our library of Custom Applications and Custom Configured equipment or just contact us direct to learn more about Jet Edge’s Dual Buffering Intensifier pumps. Read our recent blog post and visit our Case Study Library to learn more about Custom Options.
WANT TO IMPROVE CUT QUALITY AND REDUCE MAINTENANCE EXPENSE?
Whether you’re cutting with water only or running a 24/7 operation with multiple abrasive jets, Jet Edge has a pump that will bring your application the tough love it needs.
At Jet Edge, we have a pump for every application. We offer hydraulic intensifier pumps rated to 60K PSI and 90K PSI with 30, 50, 75, 100, 150 and 200 horsepower electric motors. This allows you to select the exact pump you need to maximize productivity and profitability.
JET EDGE MANUFACTURES A FULL LINE OF ULTRA HIGH PRESSURE PUMPS.
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JET EDGE IS A CUT ABOVE
UNMATCHED PRECISION & ACCURACY
Turn to Jet Edge when accuracy and speed really matter. Jet Edge Motion Systems isolate the cutting head from the catcher tank so noise and vibration do not transfer. This isolation of the tank ensures Jet Edge’s industry-leading accuracy and precision over the full life of the equipment. Applications requiring high tolerance, speed and operator efficiency will benefit greatly from the capabilities offered by the Jet Edge range of Motion Systems.
FULL LINE PROVIDER
Jet Edge is one of the few waterjet equipment companies that manufactures both its motion systems and pumps. This ensures seamless operation in the system between the pump and the motion controls and means you never get caught on service between manufacturers. Visit our accessories page to learn about the rest of the environmental systems Jet Edge makes available for your system including Abrasive Hoppers, Chillers, Abrasive Removal, Closed Loop Systems and more.
RANGE OF APPLICATIONS
Whether you are water jet cutting or abrasive cutting in 2 dimensions or 3 dimensions with a 5-axis cutting head we have the solution. Our Mid Rail and High Rail Motion systems when paired with our full range of Jet Edge Intensifier Pumps, excel across industries including steel distribution, custom manufacturing, food processing, robotic trimming, glass cutting, stone detailing, surface preparation and more. Cutting, slitting, cleaning, trimming along with other specialty applications are regularly performed with our pumps and motion systems.
PRODUCTIVITY OPTIONS
Jet Edge offers a menu of options for enhanced productivity. Lights out cutting enables machine operation without the direct supervision of a machinist. Multiple cutting heads increase productivity. Remote pump start allows pump control from the main system controls. Redundant intensifiers allow you to service your pump without bringing your system down. Load/unload systems, multiple cutting heads, heigh sensing, laser mapping, 5-axis cutting, robotic swivels, robotic integration and more allow you to design your system for the optimum productivity for your manufacturing system.
INDUSTRY LEADING CONTROL SYSTEMS
Utilizing IGEMS CAD/CAM software and an Aquavision DI fully networkable industrial PC controller, Jet Edge Motion Systems offer an enjoyable user experience. The system’s interface and commands make it easy to import or crate CAD files and programs. The optional Nesting Module provides Multi-sheet Nesting, common cutline nesting and unlike parts cutting from a single sheet to maximize material use. During operations, users are offered visibility and access to machine code via a full-featured handheld pendant.
CUSTOMIZED TECHNOLOGY & PERFORMANCE
Have a unique product or application? Jet Edge engineers and application specialists will work with you to confirm your requirements can be met with test cuts. After understanding your production goals, they will also assist in developing a custom configuration that meets your quality and productivity goals. And they will stay with you if you need additional help in implementation and system programming. Contact us to discuss your unique application!
JET EDGE PUMPS FEATURE DUAL BUFFERING – OTHERS DON’T!
Our Attenuators and Hydraulic Accumulators work together to buffer hydraulic spikes that can reduce cut quality and increase maintenance costs. Jet Edge application experts can engage with your operation’s team to assess high pressure water as a preferred processing method.
SCHEDULE FREE APPLICATION ANALYSIS!
SEE HOW A JET EDGE WATERJET SYSTEM IS A CUT ABOVE THE REST.
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